In this age of modern technology, high-performance Carbide end mills are perfect for high-speed and higher operating milling parameters.
Machinists use these high-performance Carbide end mills in milling, cutting, contouring, profiling, slotting, counterboring, reaming, and drilling applications to design shapes and openings in a workpiece. In the USA, many end mill manufacturers produce mills that feature cutting surfaces on one (single-end) or both (double end) of the tool.
To help you choose the suitable high-performance Carbide end mill for your project, here’s a brief explanation of Carbide single-ended and double-ended mills.
Single-Ended And Double-Ended High-Performance Carbide Mills: What’s The Difference?
When choosing the suitable high-performance Carbide end mill for your application, there are many features to look into. However, one important option you need to consider is the number of cutting ends. High-performance single-end Carbide mills are used for general milling tasks. A quicker and smoother cutting motion is achievable because of the spiraling multi-flute technology.
Rather than one cutting end, double-ended mills have two. This doubles the tool’s life span and offers various benefits a single-ended mill can’t provide.
When end mill manufacturers in the USA build a single-end mill, they’ve spent most of the time building a double-ended mill. Adding a second end to the single mill merely takes a little more labor and resources. A double-ended mill is thus less costly than two single-ended mills. Essentially, machinists may buy double the tool for less than half the price. These savings may rapidly build up with higher operations. Having two cutting tools for a fraction of the expense of purchasing two single-end mills may make a significant difference in the bottom line.
Double-ended mills take up half the area since they have two cutting ends. You’ll be able to fit more equipment and supplies into your shop’s limited space. Even while high-capacity Carbide mills don’t occupy up a lot of room, to begin with, decreasing that area in half may help shops that value storage and organizing.
Replacement Parts In A Flash
When a mill breaks down, production might come to a halt. Before cutting can resume, the machinist must spend time to find and set up a replacement mill. This occurs half as frequently with double-ended mills. The machinist swings the mill over and works with the other end whenever one end breaks. If machinists can decrease the time it takes to change the mill in half, the business loses just half as much time in production.
The Ideal High-performance Carbide End Mill
Some milling machines are better suited to high-performance double-ended Carbide mills, but not all are. They need a little more space and stricter tolerances. Older models may not adequately hold the tool, resulting in uneven cuttings and fractured or chipped end mills. Furthermore, having a fluted shank end on a double-ended Carbide mill reduces the amount of material that you may shift laterally. So, shops with extensive, high-speed lateral cuts risk damaging the mills’ shanks.
Single VS Double
Choosing a high-performance Carbide end mill might sound complicated—but it’s not. With so many alternatives, it’s critical to consider how and where you will use the end mill and the milling equipment available before purchasing. Single-ended and double-ended mills have benefits and drawbacks that you must consider throughout the selection process.
Suncoast Precision Cutting Tools’ high-performance Carbide end mills are toughened using carefully regulated nanograin and micro-grain Carbide. Regardless of the application, you can rely on our many product lines to meet or exceed your needs.
Don’t hesitate to reach out to us with your questions to protect your investment and make the most of your equipment.